This is due to the fact that growing a business requires the investment of additional time and resources. in the town of North Kingstown located in Rhode IslandThis particular customer requires Senga to manufacture three safety-critical components for compressed natural gas fuel tanks that are used in alternative energy vehicles. These tanks are used in a variety of different types of vehicles. These components are put to use in automobiles that run on alternative forms of energy. It is imperative that each and every one of these components be able to be tracked back one hundred percent because they are utilized in vehicles that run on alternative forms of energy. Anaya, the inspection of these components required a significant amount of labor, in particular when attempting to collect and record data on one hundred percent of the characteristics that were deemed important. This was a challenge because there were a lot of components to examine. Before the company's production capacity could be increased to the point where it could take on additional work of this nature, the process for quality control would first need to be improved. This would need to be done before the company could even consider increasing its production capacity.
This group came to the conclusion that delivering on-demand accept/reject criteria for part inspection and the ability to populate CMM Inspection Companies directly on the shop floor, as opposed to offline in a quality department, would be helpful in reducing inspection bottlenecks and delivering on-demand accept/reject criteria for part inspection. This group also came to the conclusion that the ability to populate cmm services directly on the shop floor would be helpful in reducing inspection bottlenecks and delivering on-demand accept/reject criteria for part inspection. This group also reached the conclusion that having the capability to populate cmm services directly on the shop floor would be beneficial in reducing inspection bottlenecks and delivering on-demand accept/reject criteria for part inspection. This was yet another one of the primary areas in which they found common ground.
The company came to the conclusion that they needed to make an investment in a 4 in order to be successful in reaching this goal, and they set about doing so. As a result of this, the team at Hexagon Metrology developed a software utility that will assist the company in both achieving its goal and overcoming the challenges it encountered while working toward achieving its goal. This one-of-a-kind application retrieves the data for the measurements that were carried out on the serialized parts and saves it to a file that is stored on the server. The measurements were carried out on the serialized parts. After that, the data can be retrieved, and once that's done, analysis can take place on them. The CMM is used to perform an inspection on the same parts that were inspected previously in order to ensure that no new flaws have been introduced after a plating operation has been completed and to ensure that there have been no defects introduced. Because it uses a PC-DMIS STI+ (single touch interface plus), a touchscreen interface, and integrated software, Senga is able to respond instantly to any process variation that occurs on the floor. It is possible to achieve higher levels of productivity while simultaneously reducing the amount of waste that is generated as a result of this.
After the inspection has been finished, a graphical report will be generated that will show the features that have been inspected, along with an indication of whether or not they meet the requirements. For instance, it is the job of a Senga operator to perform an inspection of adapters for natural gas fuel tanks. This responsibility falls under their purview. These adapters each have 22 features, but it is generally agreed that only about half of those features are necessary for the adapter to function properly. This is done in order to make subsequent analysis and resolution more straightforward. The company is currently working to implement the new quality control procedure into additional part numbers and families so that it can eliminate the need for manual inspection as soon as it is practically possible to do so. This will allow the company to save time and money. As a consequence of this, it will be in a position to identify and resolve a greater number of problems on the shop floor at the machine level as a direct result of this.
With the help of statistical process control (SPC), the company will not only be able to identify patterns, but it will also be able to evaluate the capabilities of the process, the machine, and the operation as a whole using this instrument that it has at its disposal.
In addition to that, the business supplied the shop floor with two portable computers, each of which is capable of connecting to the business server. The DataGauge+ hand gage interface software was installed on both of the laptops, and an eight-way multiplexer box was also utilized in this process. It is possible to push the data directly to the DataPage+ database, which is used throughout the entirety of the facility.
Roy Jones, the President of Senga, asserts that the CMM has led to a reduction in costs and an increase in the company's profitability in a period of time that is significantly less than one year. He says this has occurred as a direct result of the implementation of the CMM. According to him, all of these shifts occurred as a direct consequence of the CMM's work. He explains that Senga has been able to collect a significant amount of data on the shop floor with the help of the CMM, which has enabled them to improve their operations. This was only able to take place because Senga was able to avoid either of these two potential outcomes, which made it possible for this to take place.
As the new system was being implemented, it did not present too much of a challenge for Senga's operators to transition to working with the 4. Or, it's possible that the only thing they need to do is look at the data; they won't need to actually touch and measure the part, and they won't even need to get the tools out of their toolbox. All they need to do is look at the data. The one and only thing that is expected of them is to read what is written. They are aware of the subsequent steps that need to be taken, as well as the roles that they are expected to play in the process, and they have a good understanding of both of these things. If you already possess the trait of discipline, then you have a significant advantage over other people who are in the same situation because of this quality.